3 Ply and 5 Ply Unit Corrugation Plant

Product Details:

Main Technical Parameter Of The Production Line:

Model NXGN 1800 Five layer corrugated paperboard production line
1. Design speed 150 m/min
2. Economic speed 100m/min-120m/min
3. Working width 1800mm
4. Length of the production line about 70 meters, according to the chart
5. Flutes type: B,C
6. Steam requirement: Highest pressure: 1.3MPa, normal pressure: 0.98-1.12Mpa
7. Power: 415V, 50Hz
8. Line operation direction: As customer’s requirement

Product Details:

Product Details:

Major Feature:

1. The vacuum suction-type feeding system can lead the paper accurately into the machine; Cycle stacking planes could stack the next batch paper well in a state of non-stop working , more efficient.
2. Bottom sheet use suction auto feeding, automatic tracking according to the face paper's speed.
3. New concept front gauge location, position high accuracy, bottom sheet never pull ahead.
4. Machine uses touch-screen/PLC/servo motor control system, circuit system is stable and could display the failure alarm automatically.
5. Automatic gluing and the glue can be used circulatory, avoid glue waste.
6. Roller design scientifically, avoid glue fly out when the speed is high.
7. Pressure rollers adopt one side adjustment, convenient and fast.
8. Rocker controls wash roller's fluctuation, easy cleaning.
9. Counter designs scientifically, easy recording the amount you have been worked.

Product Details:

Product Details:

Structural Features:
1.Vacuum adsorption, with a high-pressure blower. With wind control device machine suction silencer; electrical control box to focus on the same host, not less than 1.5 m, the operating side of the closed side of the hood.
2.Universal joint drive, Separation structure, Independent drive box, Enclosed gear oil immersion type lubrication, can prolong the life of the gearing.
3.Corrugated roller diameter 280mm, adopt 48CrMo high quality ally steel, after quenching and tempering, hardening, polished surface chrome plated hardness of HRC60 degrees, the cylinder control up and down.
4.Pressure roller diameter 280mm. Modulation processing with carbon steel, machining and grinding off the surface chrome plated cylinder control up and down.
5.Upper and lower Preheat roll diameter 320mm, machining and grinding off the surface hard chrome plated, all metal hose connection.
6.Pneumatic control glue, glue roller diameter 215mm, engraved with the pit-style textured back surface polished, hard chrome plated, transfer roller surface machining and grinding off the hard chrome plating.
7.Corrugated roller bearings with high temperature and pressure grease lubricated bearings.
8.Corrugated roller unilateral high 0.10 mm, pressure roller unilateral high 0.075 mm. Add spacing device, pressure cylinder for 160 mm.

Technical Parameters:

Product Details:

Product Details:

Structural Features:

1.Paste glue roller and fixed roller with 45 steel, quenched the surface, the hole machining; do homeostasis surface grinding roller body engraved with pit-style textured, gluing evenly and consume less plastic.
2.PLC touch screen,heavy type,Squeegee roller surface grinding and hard chrome plated.
3.Remaining over the paper guide roller shaft and hard chrome plated.Platen roller up and down adopt pneumatic control, easy to operate.Glue the gap between the roller and roller squeegee using manual or electric inverter control.
4 .Automatic cycle for glue, glue to prevent sedimentation.
5.Preheat cylinder using Q235B container board, produced by professional manufacturers of pressure vessels, the preheating device, can accelerate the glue paste.
6.Bearings: Harbin Bearing.
7.Electronic components, accessories: adopt Shineider brand.
8.Pneumatic component,rotary joints,metal hose: AirTAC selection, Tengzhou Jin’xuan genuine products.

 

Main Technology Parameters Model: Design speed  120m/min

 Economy speed  100m/min

  Effective width 

 Steam pressure and consumption :Pressure   1.3MP               Consumption about  1850kg/h

  Air pressure and consumption Pressure  0.8 1.0MP             consumption about: 1.3m³/min

Slitting precision :±1mm(manual)

  Cutting length and precision : 500—9999mm (±1mm)

Total power        about 150KW(380V   50HZ)

 

Equipment flow: according the customers’ workshop to installation the machine.

 

Note: Test basis paper for production line should meet follow requirements; 

 

Product Details:

Structural Features:
1.The whole high strength wide channel steel structure, stable structure, beautiful, stability, adapt high-speed work.
2.The hot plate professional manufacture, the heating plate adopt high-strength container board production, accord with national pressure vessel safety standards. Hot plate 600mm steel, internal S form guide airflow structure, raise steam utilization
3.Rate. Multiple stiffeners welding keep the hot plate will never be deformed. With pressure vessel and certificate of inspection certificates.
4.Heating section using intensive roller pressure structure or hot linking piece structure, cardboard agglutinate firmly finalize the design level.
5.Steam pipe into steam, exhaust steam mouth press S form arranged, hot plate temperature balance and evenly.
6.The hot plate piecewise control temperature, adapt to the discretion of the speed adjustment. (or choose temperature * digital display)
7.Heating section pressure roller adopts electric or hydraulic lifting the ascent of the whole, stable, safe and reliable.
8.The conveyor belt is equipped with an automatic and manual correction device for each set of tension, pneumatic, manual adjustment each set of. Under the conveyor belt is equipped with tension and around deviation-correcting adjusting device.
9.Driven by ministry of large diameter anilox wear-resisting rubber with high, reduce belt skid and prevent conveying away slant, Improve the operation of equipment, to ensure the stability of the cardboard smooth output.
10.Independent reducer drive, the noise is small, adopt sealed immersed gear transmission. Can choose electromagnetic control motor or frequency conversion motor driver.

Product Details:

Structure Features:

1.Symmetric structure can also install two original paper rolls, paper for non-stop for the job.
2.Hydraulic drive, to be completed by paper lift, clamp, loosen, move the pair.
3.Pneumatic tension adjustment paper tension. Jam head with automatic expansion.
4.Muti-point type tension control pneumatic brakes, but also with splicer line control.

Product Details:

Structural Features:
1.In this part main girder by channels, choices, Angle, connected to the mast, etc. Both sides are secure guardrail, ladders, high strength, ensure person handwriting pedal operator’s job security, and convenient operation.
2.Ascension hold paper axis, tensioner axis, lose paper shafts with surface grinding pins processing plating hard chromium processing.
3.Adopt adsorption tension bridle device, sets up force adjusting device, adsorption  size is adjustable.
4.Correction device for electric, convenient operation. Rectify side platens adopt double guide posts positioning, screw driver, locating accurately and rapidly, walks steadily.
5.Speed reasonable proportion, corrugated paper neatly stacked.
6.All the roller surface by grinding pins processing hard chromium plating processing.

Product Details:

Features:
1.Paste glue roller and fixed roller with 45 steel, quenched the surface, the hole machining; do homeostasis surface grinding roller body engraved with pit- style textured, gluing evenly and consume more less.
2.Squeegee roller surface grinding and hard chrome plated, other roller of the paper guide roller and shaft is hard chrome plated.
3.Press paper roller up and down adopt pneumatic control, easy to operate.
4.The glue gap between the roller and roller squeegee using manual control or electric inverter control.

Product Details:

Structural Features:
1.Preheat cylinder pressure vessel meets a national standard, together with the pressure vessel certificate and inspection certificate.
2.Preheat cylinder electric wrap angle worm drive shaft, corners integrally connected with the cylinder axis of the structure.
3.Preheat the cylinder after each roll-off grinding and precision grinding hard chrome plating, improved finish reduces friction, durable.
4.With electric adjustment corners, corners can be adjusted within the range of 60-270 Degree, can effectively adjust the paper heated area.
5.Preheat the cylinder head using the butterfly design can improve the performance of the pressure cylinder; using steam heating to ensure uniform heating paper.
6.Corners motor with planetary cycloid pin wheel motors, and a good self-locking performance.
7.Electrical components centralized control, its components: use Shinaide brand,West Germany.
8.Bearings are made of: Harbin Bearing.
9.Pneumatic components, rotary joints, metal hose: AirTAC selection, Tengzhou Jin Xuan genuine products.